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gca-wioboost-en [2023/07/09 07:44] (current) – created - external edit 127.0.0.1
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 +====== WIOBoost Central DCC station, booster or Motor controller. ======
 +[[english|{{  rocrail-logo-35.png}}]]
 +  * [[:hardware-en|GCA Hardware]]
 +    * [[:hardware-en#wio|GCA WIO]]
 +    * [[:wio:firststeps-en|WIO First steps]]
 +
 + \\
 +
 +^Copyright Rob Versluis and Peter Giling^
 +{{ :gca:wioboost_pict_01.jpg?300|}}
 +\\
 +===== Description =====
 +
 +This unit , commanded via Wifi, is using the same firmware of WIO_01.\\
 +It uses the same H-Bridge as used in ORD-3 booster, giving a max  power of more than 3 Amp.\\
 +By simply making the right settings, WIOBoost will behave as described:\\
 +  * DCC Central station (display connection also available)
 +  * Booster with its own current limit switch.
 +  * PWM motor speed control.
 +
 +The complete WIOBoost is basically not more than an ESP8266 D1 module, a power driver L6203 and a voltage regulator.\\
 +The large white resistor in the midle of the board is a 0,47 Ohm resistor where the current is measured.\\
 +The standard A/D converter in the ESP is not really accurate, but yet suitable for overcurrent protection.\\
 +===== Power supply =====
 +The WIOBoost is set up in the same way as ORD-3, with its own DC rectifier and switching power supply.\\
 +The enables to adapt the voltage to rails adapted to the scale you are using.\\
 +There are a few levels that should be considered.\\
 +N scale needs 12 - 16 Volt\\
 +HO scale needs 15 to 20 Volt\\
 +Scale G, 1 and 0  need 19 to 24 Volt\\
 +It is advisable to select the right voltage for the WIOBoost.\\
 +The WIOBoost will be available as complete kit or just pcboards.\\ \\
 +\\
 +===== Central station=====
 +When WIOBoost is set for DCC, it will provide the loc commands to the rails, with a maximum current of approx 3 Amps.\\
 +The default setting for the WIO output current is set to 1 Amp, and can be changed in the WIO settings.\\
 +
 +===== Booster =====
 +In fact the same function as central station, but the pulses com in from another WIOBoost.\\
 +Booster will switch on its rail output, when a decent DCC signal is received.\\
 +
 + ===== Motor drive =====
 +
 +The pulse output from D32 can also be set as PWM, which will control the speed of a connected motor.\
 +
 +
 +=====Short circuit protection=====
 +Th L6203 is provided with its own high current and high temperature protection.\\
 +But in  practice we need a faster reaction on too high current.\\
 +The booster itself (like the central station), will shut off when the max amps is reached.\\
 +This maximum current, by default set tot 1 Amp, can be changed in WIO settings.\\
 +After shut off, the WIOBoost will wait approx 5 seconds, and after that will try to start up again.\\
 +In this short circuit situation, the pulses from the central station remain available, even when the\\
 +central station itself found short circuit.\\
 +The H-bridge is controlled that way by the enable input, without effecting eventually connected following WIOBoost units.\\
 +===== Multiple boosters=====
 +Tne IBB1 connector of the WIOBoost is available for connection a following -as Booster set- WIOBoost.\\
 +Railsections, connected to different boosters, should be separated with al least on rail cut of the two.\\
 +The short time that a train is getting power from two boosters, is no problem at all.\\
 +Even the cutout for Railcom is 100% in phase, between boosters.\\
 +
 +===== Connections =====
 +
 +
 +==== IBB1 ====
 +Inter Booster Bus.\\
 +To connect the next booster .\\
 +**Important note:**
 +All WIOBoost units, that are interconnected via this way, should have their own power supply, isolated from each other.\\
 +
 +==== SER1 ====
 +A standard serial bus connection, same as om GCA_PI01.\\
 +So far, used to connect an ID-12 RFID sensor.\\
 +Further applications might be developed.\\
 +
 +==== IIC1 ====
 +The standard I2C connector.\\
 +This bus is very large in options, so far now, only used to connect a display.\\
 +The supply for the display can be selected with JP1 between 3,3 and 5 Volt.\\
 +
 +
 +}
 +==== Hardware ====
 +|  {{ :gca:wioBoost_orc_sch.pdf | The schematic drawing}}  |
 +|  {{ :gca:wioboost_pcb.pdf | the pcb and parts positions}}  |
 +|  {{ :gca:wio_boost_v2_parts.pdf |Bill of materials}}  |
 +\\
 +===== Assembling remarks =====
 +
 +Put all parts in same order as on parts list, including the headers for LOlinD1.\\
 +The usb connector for programming can be reached while on board.\\
 +VIN is to be connected to any suitable transformer or power supply.
 +After switching on power, check voltage on 5V & GND pins of U1 (pins closest to IIC1).\\
 +If this unit is supposed to function as booster, first make configuration without IBB1 connected.\\
 + 
 +
 +
 +