gca-wioboost-en
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— | gca-wioboost-en [2023/07/09 07:44] (current) – created - external edit 127.0.0.1 | ||
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+ | ====== WIOBoost Central DCC station, booster or Motor controller. ====== | ||
+ | [[english|{{ | ||
+ | * [[: | ||
+ | * [[: | ||
+ | * [[: | ||
+ | |||
+ | \\ | ||
+ | |||
+ | ^Copyright Rob Versluis and Peter Giling^ | ||
+ | {{ : | ||
+ | \\ | ||
+ | ===== Description ===== | ||
+ | |||
+ | This unit , commanded via Wifi, is using the same firmware of WIO_01.\\ | ||
+ | It uses the same H-Bridge as used in ORD-3 booster, giving a max power of more than 3 Amp.\\ | ||
+ | By simply making the right settings, WIOBoost will behave as described: | ||
+ | * DCC Central station (display connection also available) | ||
+ | * Booster with its own current limit switch. | ||
+ | * PWM motor speed control. | ||
+ | |||
+ | The complete WIOBoost is basically not more than an ESP8266 D1 module, a power driver L6203 and a voltage regulator.\\ | ||
+ | The large white resistor in the midle of the board is a 0,47 Ohm resistor where the current is measured.\\ | ||
+ | The standard A/D converter in the ESP is not really accurate, but yet suitable for overcurrent protection.\\ | ||
+ | ===== Power supply ===== | ||
+ | The WIOBoost is set up in the same way as ORD-3, with its own DC rectifier and switching power supply.\\ | ||
+ | The enables to adapt the voltage to rails adapted to the scale you are using.\\ | ||
+ | There are a few levels that should be considered.\\ | ||
+ | N scale needs 12 - 16 Volt\\ | ||
+ | HO scale needs 15 to 20 Volt\\ | ||
+ | Scale G, 1 and 0 need 19 to 24 Volt\\ | ||
+ | It is advisable to select the right voltage for the WIOBoost.\\ | ||
+ | The WIOBoost will be available as complete kit or just pcboards.\\ \\ | ||
+ | \\ | ||
+ | ===== Central station===== | ||
+ | When WIOBoost is set for DCC, it will provide the loc commands to the rails, with a maximum current of approx 3 Amps.\\ | ||
+ | The default setting for the WIO output current is set to 1 Amp, and can be changed in the WIO settings.\\ | ||
+ | |||
+ | ===== Booster ===== | ||
+ | In fact the same function as central station, but the pulses com in from another WIOBoost.\\ | ||
+ | Booster will switch on its rail output, when a decent DCC signal is received.\\ | ||
+ | |||
+ | ===== Motor drive ===== | ||
+ | |||
+ | The pulse output from D32 can also be set as PWM, which will control the speed of a connected motor.\ | ||
+ | |||
+ | |||
+ | =====Short circuit protection===== | ||
+ | Th L6203 is provided with its own high current and high temperature protection.\\ | ||
+ | But in practice we need a faster reaction on too high current.\\ | ||
+ | The booster itself (like the central station), will shut off when the max amps is reached.\\ | ||
+ | This maximum current, by default set tot 1 Amp, can be changed in WIO settings.\\ | ||
+ | After shut off, the WIOBoost will wait approx 5 seconds, and after that will try to start up again.\\ | ||
+ | In this short circuit situation, the pulses from the central station remain available, even when the\\ | ||
+ | central station itself found short circuit.\\ | ||
+ | The H-bridge is controlled that way by the enable input, without effecting eventually connected following WIOBoost units.\\ | ||
+ | ===== Multiple boosters===== | ||
+ | Tne IBB1 connector of the WIOBoost is available for connection a following -as Booster set- WIOBoost.\\ | ||
+ | Railsections, | ||
+ | The short time that a train is getting power from two boosters, is no problem at all.\\ | ||
+ | Even the cutout for Railcom is 100% in phase, between boosters.\\ | ||
+ | |||
+ | ===== Connections ===== | ||
+ | |||
+ | |||
+ | ==== IBB1 ==== | ||
+ | Inter Booster Bus.\\ | ||
+ | To connect the next booster .\\ | ||
+ | **Important note:** | ||
+ | All WIOBoost units, that are interconnected via this way, should have their own power supply, isolated from each other.\\ | ||
+ | |||
+ | ==== SER1 ==== | ||
+ | A standard serial bus connection, same as om GCA_PI01.\\ | ||
+ | So far, used to connect an ID-12 RFID sensor.\\ | ||
+ | Further applications might be developed.\\ | ||
+ | |||
+ | ==== IIC1 ==== | ||
+ | The standard I2C connector.\\ | ||
+ | This bus is very large in options, so far now, only used to connect a display.\\ | ||
+ | The supply for the display can be selected with JP1 between 3,3 and 5 Volt.\\ | ||
+ | |||
+ | |||
+ | } | ||
+ | ==== Hardware ==== | ||
+ | | {{ : | ||
+ | | {{ : | ||
+ | | {{ : | ||
+ | \\ | ||
+ | ===== Assembling remarks ===== | ||
+ | |||
+ | Put all parts in same order as on parts list, including the headers for LOlinD1.\\ | ||
+ | The usb connector for programming can be reached while on board.\\ | ||
+ | VIN is to be connected to any suitable transformer or power supply. | ||
+ | After switching on power, check voltage on 5V & GND pins of U1 (pins closest to IIC1).\\ | ||
+ | If this unit is supposed to function as booster, first make configuration without IBB1 connected.\\ | ||
+ | |||
+ | |||
+ | |||
+ | |||